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We designed and deployed a multi-module VR simulation system, compatible with wireless VR headsets (Meta Quest 3), enabling factory workers to experience lifelike welding training in a fully immersive virtual setup. A Virtual Reality (VR) Simulation-Based Training solution tailored for welding operations, eliminating risks while improving onboarding and retention across manufacturing units.
Each machine simulation offered:
The VR experience began with a Mixed Reality-based company introduction, delivered by a digital avatar inside a DOJO-style virtual room. We developed five detailed modules, each focused on a specific welding machine—MIG welding, stud welding, manual projection welding, manual spot welding, and robotic welding.
Each module offered a short hands-on simulation where the trainee interacted with the machine in a lifelike virtual setup. Users received real-time guidance through AI-generated multilingual voiceovers and took a short assessment at the end of each session.
We custom-built 3D models of each machine using CAD files, photographs, and workshop layouts, ensuring every visual matched what the trainee would encounter on the factory floor. We avoided generic assets and created everything from scratch, including the spatial design of ladders, harnesses, and safety fixtures.
The entire training ran seamlessly on Meta Quest 3, offering wireless, mobile, and scalable deployment across plant sites. Dashboards allowed training heads to monitor progress, safety compliance, and performance, bringing real-time visibility to workforce efforts.
While specific metrics remain confidential, the deployed VR training modules have:
Each training session offers a first-person view inside the workshop, where trainees:
We specialize in creating custom VR training modules for manufacturers, especially those in automotive, electrical, and industrial sectors. From stamping operations to transformer testing, if your team uses a machine, we can train them in it, virtually. Schedule a Demo to explore how immersive training can revolutionize your L&D.